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Our Stories
A collection of our Blogs, Articles, and Whitepapers


Improving Human Factors Review in PHA and LOPA
Having a working knowledge of these five tools will improve a PHA‐LOPA facilitator’s awareness and ability to better evaluate human error re


Improving the Safety Instrumented System (SIS) Design Process with Graphic Diagrams
Examples of the different types of graphic diagrams, methods in which the diagrams were utilized, and the benefits that each provided in th


FGS 1400 MK II - Evolution of the traditional Fire panel
To develop the Fire and Gas system requirements needed by industry, we first needed to understand the regulatory requirements, applicable in


Lessons Learned on SIL Verification and SIS Conceptual Design
by Richard E. Hanner & aeSolutions Technical Team There are many critical activities and decisions that take place prior to and during the Safety Integrity Level (SIL) Verification and other Conceptual Design phases of projects conforming to ISA84 & ISA/IEC 61511. These activities and decisions introduce either opportunities to optimize, or obstacles that impede project flow, depending when and how these decisions are managed. Implementing Safety Instrumented System (SIS) pr


Methodologies in Reducing Systematic Failures of Wired IPLs
Common sources of systematic failures and preventative or mitigative measures to prevent their occurrence are presented.


Reverend Bayes, Meet Process Safety-Use Bayes’ Theorem to Establish Site Specific Confidence in LOPA
Bayes’ Theorem is sorely missing from the toolbox of Process Safety practitioners. This paper will introduce Bayes’ Theorem to the reader an


Whitepaper — SIL ratings and certification for fire & gas system hardware — Is industry barking up the wrong tree?
There are many devices (sensors, logic solvers and final elements) used in safety instrumented systems that are independently certified for use in safety applications to different safety integrity levels (SIL). There is considerable debate however whether fire and gas system hardware should have SIL ratings at all. Vendors are naturally interested in promoting independently certified hardware in order to differentiate their products. Considering the differences between safet


The use of Bayesian Networks in Functional Safety - Whitepaper
Functional safety engineers follow the ISA/IEC 61511 standard and perform calculations based on random hardware failures. These result in...


Burner Management System Safety Integrity Level Selection
by aeSolutions Technical Team This paper will discuss how quantitative methods can be utilized to select the appropriate Safety Integrity Level associated with Burner Management Systems. Identifying the required amount of risk reduction is extremely important especially when evaluating existing legacy Burner Management Systems. Selection of an overly conservative Safety Integrity Level can have significant cost impacts. These costs will either be associated with increased Sa


Identifying Required Safety Instrumented Functions for HIGH-TECH & SEMICONDUCTOR MANUFACTURING
This paper will discuss the issues, decisions, and challenges encountered when attempting to initially apply the concepts of the Safety Life


IPL/CMS- Integrity Management of Non-SIS Independent Protection Layers after the LOPA
This paper discusses the identification, selection, implementation and management of Non-SIF IPLs through the process lifecycle.


Implementing Safety Instrumented BMS: Challenges and Opportunities
Implementing a Safety Instrumented Burner Management (SI‐BMS) can be challenging, costly, and time consuming. Simply identifying design shor


How Taking Credit for Planned and Unplanned Shutdowns Can Help You Achieve Your SIL Targets
Achieving Safety Integrity Level (SIL) targets can be difficult when proof test intervals approach turnaround intervals of five years or mor


Case Study of a Safety Instrumented Burner Management System (SI-BMS)
This paper will cover:
the development of a SIS front end loading package
the project cost savings realized attributed to following the saf


Burner Management System Upgrade Challenges and Opportunities in Brownfield Installations
by aeSolutions Technical Team A two‐prong templatized approach to multiple brownfield burner management system upgrades can result in significant cost savings. The first step requires coming up with an equivalent design for the safety instrumented burner management system following the ISA 84 safety lifecycle , as allowed in current NFPA standards. The second step utilizes a templatization approach for multiple units with common functionality that will allow an organizatio


Breathing Life into the Alarm Management Lifecycle
‘Evergreen’ and ‘lifecycle’ have become two common buzz words in our industry. They are thrown around in a variety of topics, processes, and
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