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Our Stories
A collection of our Blogs, Articles, and Whitepapers


Understanding UL 508A Certified Control Panels | Enabling Safer, More Resilient Industrial Facilities
UL 508A certified control panels give industrial facilities a clear path to safer, code-compliant operation. This article explains what the standard covers, how SCCR is established, what changed in 2025, and why working with a certified panel shop helps reduce risk, streamline inspections, and support long-term maintainability.


Whitepaper: Achieving 84-92% Urgent Alarm Reduction Through Comprehensive Lifecycle Implementation: A Dual-Unit Midstream Case Study
Awarded Best Paper Award at the 2025 TEES Mary Kay O'Connor Process Safety Center-TAMU (MKO) Safety & Risk Conference Abstract November 2025 — Greg Pajak, aeSolutions Senior Specialist, ICA — A midstream facility implemented a systematic alarm rationalization program across two critical units, achieving unprecedented reductions in urgent alarm loads. Unit A reduced urgent alarms from 45% to 7% (84% reduction), while Unit B decreased from 62% to 5% (92% reduction). This paper


Scoping Your Industrial Project: Best Practices for Success
Scoping your industrial project is more than a kickoff step—it’s the foundation for budget, schedule, and long-term success. From aligning stakeholders to pressure-testing assumptions, a dynamic scoping strategy helps prevent costly missteps, manage risks, and keep your project on track from concept to completion.


Control System Migrations | Part 7 | Best Practices for Installation, Testing, & Commissioning
The cutover phase is the defining moment of a control system migration, where planning meets execution. From thorough backups and pre-shutdown prep to mechanical completion and commissioning, every step must be precise. Skipping even small details can lead to costly setbacks, while disciplined execution ensures a smooth, successful transition.


The PHA Recommendation Playbook | Part 2 | Untangling Technical Complexity
Technical complexity is one of the most underestimated challenges in resolving PHA recommendations. What seems simple on paper often reveals layers of engineering coordination, system interdependencies, and feasibility hurdles, turning compliance into a multifaceted effort that requires planning, collaboration, and the right support.


The PHA Recommendation Playbook | Part 1 | Managing Resource Constraints
Resource constraints are a common challenge in resolving PHA recommendations. Part 1 of this blog series explores how limited teams and tight funds impact compliance and safety and offers practical strategies to help facilities plan ahead, prioritize effectively, and stay on track.


Processing Magazine: The Need for a Control System Migration: Building the Case to Upper Management
Check out our article in Processing Magazine where Tom McGreevy discusses tips to earn the support of leadership when proposing a control system migration.


Chemical Processing: How They Made It Work: aeSolutions' FGS 1300 Fire and Gas Alarm Controller
Check out our coverage in Chemical Processing's "How They Made It Work" series.


PHA Revalidations | Beyond Checking Boxes
Keep your facility safe and compliant — don’t let your PHA become a “check-the-box” task. Regular, well-executed PHA revalidations identify evolving risks and turn findings into action, ensuring lasting protection for your people, assets, and operations.


aeSolutions Announces Key Leadership Promotions to Support Continued Client Success
aeSolutions announces leadership promotions to drive client success and strengthen resilient, safer operations across industries.


Control System Migrations | Part 6 | Monitoring, Change Management, & Reporting
Monitoring, managing, and reporting during execution is where control system migration plans meet real-world performance.


Case Study: Achieving a High-Risk Systems Overhaul on an Accelerated Schedule
aeSolutions, a Siemens Solution Partner, delivered a critical CUP control system overhaul for TGES America on an accelerated schedule.


Engineered Systems News: 6 Strategies for Boiler Fuel Conversion Projects: How to Maximize Efficiency and Strategic Alignment
Boiler fuel conversions help industries meet regulations, boost efficiency, and reduce risks from aging equipment.


Control System Migrations | Part 5 | Training
Effective training is key to a smooth control system migration—plan early, tailor by role, and leverage simulation for hands-on learning.


Making a Difference: Our 2024 Charitable Giving Initiative
aeSolutions’ 2024 initiative supports hunger relief, health, education, & military causes, driving sustainable change with employee passion.


Safety Culture: Examining Common Shortcomings | Industrial Equipment News
Many organizations fall short in safety culture by overlooking mechanical integrity, change management, and incident investigations.
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