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Blog Posts (134)

  • Evolution of Fired Equipment Protective Systems in the Chemical Sector

    Several years ago, aeSolutions started our fired equipment business. This business is focused on safeguarding burners and furnaces, heaters, boilers for example. And there really wasn't the on site expertise into what's really going on. And then what are the hazards associated for some of our clients, one of the most hazardous processes on their facility might be their boiler. There are a lot of, kind of common applications, you see a lot of fired equipment, whether it's an incinerator or a boiler. But within the chemical market, those typically tend to be much more complicated applications of a boiler. In many cases, they can't bring these systems down at a very high frequency. They need to run them for extended periods of time, which makes the design of protective systems for those applications, much more complex and nuanced. In the past, the marker has been, well, natural gas is so cheap where they don't care how efficient our system are.  But today with so much awareness of carbon capturing and carbon release burning these systems more efficiently, efficient use of fuel, getting more energy, more BTUs out of this fuel is really important. Learn more about our Fired Equipment services: https://www.aesolutions.com/fired-equipment

  • aeSolutions to Bring New FM-Approved FGS Product, the FGS 5000, to Market in Summer of 2024

    New Offering Will be Built on Rockwell Automation’s ControlLogix® Platform Greenville, SC – April 10, 2024 – aeSolutions, a consulting, engineering and systems integration company that provides industrial process safety and automation products and services, today announced that it has partnered with Rockwell Automation to develop a Factory Mutual (FM) approved fire and gas system (FGS), the FGS 5000, built on Rockwell Automation’s ControlLogix platform. Release of the new product is planned for summer of 2024 awaiting FM approval. This partnership builds on aeSolutions’ long-standing legacy in delivering PLC/DCS based, FM-approved fire and gas systems in the industrial space for more than 20 years. “aeSolutions is excited to offer the FGS 5000 based on Rockwell Automatic’s ControlLogix platform. We have taken all the features of our existing FGS platforms and incorporated them into this product to bring another high-performing life-safety platform to market,” said aeSolutions Senior Project Manager Warren Johnson. “The FGS 5000 can be used as a standalone system or as an upgrade to legacy fire and gas systems. Customers in hydrogen production, oil & gas, semiconductor, pharmaceutical industries, as well as chemical and manufacturing plants with combustible or toxic gasses will find that the FM-approved FGS 5000 meets all of their regulatory and compliance needs. We look forward to making this new product available in the marketplace.” Particularly ideal for industrial facilities with an existing installed base of Rockwell Automation systems, the FGS 5000 offers the same features and functionality of its other FGS products. The FGS 5000 is designed to give customers a reliable fire and gas platform that instrument technicians familiar with Rockwell Automation can easily maintain and troubleshoot. The FGS 5000 is highly scalable and is suitable for installations ranging in I/O counts from 50 to 500 and well-beyond. By using the same hardware/software platform as Rockwell Automation’s Basic Process Control System (BPCS), the FGS 5000 can be integrated seamlessly into a facility’s existing control architecture with common Human-Machine Interfaces (HMIs), spare parts, training, engineering/configuration tools, maintenance, and procedures, all of which produce a dramatic savings in both installed and lifecycle costs. A critical component of the FGS 5000 is its FM-approved secondary power supply system which consists of a charger panel and an industrial-integrity battery pack with a 20-year service life. aeSolutions FM-approved battery calculation tool confirms battery and charger sizing is compliant with NFPA 72 requirements for secondary power supplies. Additionally, aeSolutions provides end-user training for operator, maintenance, and engineering staff, the last of which covers advanced software troubleshooting topics and adding new field devices to existing systems. For more information about aeSolutions’ FGS products, visit https://www.aesolutions.com/fire-gas-products. FGS 5000 Fire & Gas System Info and Datasheet: https://www.aesolutions.com/post/fgs-5000-data About aeSolutions In business since 1998, aeSolutions is a consulting, engineering, and systems integration company that provides industrial process safety and automation products and services. They specialize in helping industrial clients achieve their risk management and operational excellence goals through expertise in process safety, combustion control and safeguarding, safety instrumented systems, control system design and integration, alarm management, and related operations and integrity management systems. For more information, visit www.aesolutions.com. Media Contact Kari Walker for aeSolutions Kari@redironpr.com @KariWalkerPR

  • FGS 5000 Fire & Gas System: Rockwell control logix control platform

    aeSolutions’ next generation of fire and gas alarm and control solutions for the industrial market has arrived. The FGS 5000 combines the required functionality into a Rockwell control logix control platform. The FGS 5000 was designed to give customers a reliable, easy-to-maintain fire and gas platform that instrument techs familiar with the Rockwell control system platform can maintain and troubleshoot. The system is designed to be highly scalable, from small 50 I/O systems up to systems with 500+ I/O. A critical component of the FGS 5000 is an FM Approved secondary power supply system consisting of a charger panel and an associated self-contained battery system. To support system design, aeSolutions has developed an FM Approved battery sizing tool which confirms the battery system design based on the specific requirements of each application. By using the same hardware/software platform as end users using Rockwell BPCS systems and infrastructure, the FGS 5000 can be integrated into the entire plant system solution. It offers the advantages of common HMIs, spare parts, training, engineering/configuration tools, maintenance, and procedures to save installed and lifecycle costs dramatically. The aeSolutions FM Approved family of Fire & Gas systems are designed to the latest standards using our first-hand industry experience. Gas Monitoring & Control The FGS 5000 has also been FM Approved to be in conformance with FM Approval’s Combustible Gas Standard 6320, Toxic Gas Detection Standard 6340 and ANSI/ISA 12.13.01 Performance Requirements for Combustible Gas Detectors standard. Fire System Monitoring & Control The FGS 5000 has been FM Approved to be in conformance with the requirements of NFPA 72 and FM 3010 standard for fire alarming and mitigation control. The system has approval for either simplex or redundant processors, a variety of I/O configurations, including remote I/O, and a battery back-up/charger subsystem. Features The FGS 5000 Fire & Gas System is a pre-engineered, pre-configured, and pre-packaged system that is suitable for a wide variety of applications and is available as a turnkey solution. A complete turnkey Fire & Gas System that is FM Approved to be compliant with NFPA 72 (2022 Edition) and FM 3010 standard for both fire and gas monitoring in the same PLC Approved for combination system I/O – Can be used to control HVAC Developed around the Rockwell ControlLogix® Series PLC platform Supports simplex I/O and either simplex or redundant processors: offers a remote I/O option Uses Rockwell Flex5000 I/O cards The system includes interface capability to a wide variety of sensors and final control elements with fully supervised circuits (IDC, NAC, FSF, and SDC) Communication to control systems via Industrial Ethernet, hardwired I/O, or Modbus FGS 5000 includes a complete battery backup system with charger No on-site programming required The FGS 5000 has 2 operator interface options: 12” Panelview Plus, or Industrial PC’s running RS-View Field Device Options Manual pull stations Heat & smoke detectors Temperature rate-of-rise sensors Toxic gas detectors Combustible gas detectors Suppression subsystems Local alarm horn / beacon Environmental protection Host communication capability IR fire detectors Multi-spectrum fire detectors Addressable detectors from Apollo System Integration Options Our qualified engineers apply years of expertise to provide: A complete single-source turnkey solution for the optimum FGS 5000 solution Detector placement and modeling services Complete field construction package Implementation of all phases of design, fabrication, configuration, and documentation System verification and validation including factory acceptance, integration, and client acceptance testing Training at both the engineering and technician levels Commissioning and startup support System Specifications Processor Rockwell ControlLogix® 5580 Series with redundant processor option I/O Both analog and discrete supervised circuits and remote I/O option Inputs/Outputs Application-dependent Power Supply Options PS1400-20-252: 20 Amp 24VDC Output Nominal; 115/230 VAC Input/252 amp Hour Battery Backup. PS1400-50-600: 50 Amp 24VDC Output Nominal; 115/230 VAC Input/600 Amp Hour Battery Backup. PS1400-100-1200: 100 Amp 24VDC Output Nominal; 115/230 VAC Input/1200 Amp Hour Battery Backup. PS1400- 150-1800: 150 Amp 24VDC Output Nominal; 208/240/480 VAC Input/1800 amp hour battery set. Optional Rack assembly to stack charger and battery set. Temperature Operating: 0 to 50 Deg C. Storage: -40 to 60 Deg C Humidity Operating: 0 to 95% non-condensing Cabinet Nema 4, 4X, 12, powder coated or stainless steel; size is application-dependent Area Class General purpose or Class I Div 2 Weight Application-dependent Certifications FM Approved for compliance with NFPA 72 and FM 3010 for both Fire & Gas; FM Approval’s Combustible Gas Standard 6320, Toxic Gas Detection Standard 6340 and ANSI/ISA 12.13.01 Performance Requirements for Combustible Gas Detectors standard. Initiating Device Circuits Class A & B for discrete dry contact IDCs; Class B for Analog IDCs Notification Appliance Circuits Class B

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Other Pages (213)

  • Fire & Gas Products & Panels | aeSolutions

    Fire and Gas Products 20 years of delivering FM Approved industrial PLC Fire & Gas products ​ The aeSolutions FM Approved family of Fire & Gas systems ensures compliance with the latest NFPA 72 standards and FM 3010 standard for fire alarm signaling systems to meet all of OSHA’s requirements. ​ FM Approved to be in ​compliance with FM Approval's Combustible Gas Standard 6320, Toxic Gas Detection standard 6340, and ANSI/ISA 12.13.01 Performance Requirements for Combustible Gas Detectors standard. ​ Are you Compliant? ​ With aeSolutions on your team, you can rest assured that your Fire and Gas System is designed to the latest FM Approve d Fir e and Gas standards utilizing our first-hand industry experience. Product Benefits: ​ • Scalability provides you with customization options • Listed for use with a wide variety of end devices for maximum flexibility • Customized functionality and listings available • Industrial PLC platform for plant-wide integration • Options for both SIL capable and non-SIL capable • FM-Listed for Fire & Gas detection and suppression to satisfy regulations • Industrial grade hardware for increased reliability in plant applications • Factory training available to enable end users to maintain their systems FGS 1400 MK II Industrial designed system, SIL 3-capable logic solver, scalable to large I/O count. FGS 1400 MK II is FM Approved for combination system I/O this allows the end user to control HVAC, process ESD, SIS safety functions, and other non fire processes from the fire panel. The FGS 1400 MK II is listed for Fire Command Center and proprietary Supervising Station functions. Download datasheet ​ FGS 1300 FM-approved for lower I/O count applications. Class I Division 2 area classification status. Download datasheet ​ ​ ​ PS 1 400 20 / 50 / 100 / 150 Power supplies that meet NFPA 72 requirements. The power you need, when you need it. Download datasheet : PS 1400 20A - PS 1400 50A - PS 1400 100A ​ ​ PS 1400-20-DIV2 Battery set FM-listed for Class I Div 2 areas. Rugged and reliable. Download datasheet ​ ​ ​ FGS 5000 NEW! aeSolutions’ next generation of fire and gas alarm and control solutions for the industrial market. The FGS 5000 combines the required functionality into a Rockwell control logix control platform. Download datasheet FGS 5000 Fire & Gas System Challenges and Solutions in Handling Ammonia Safely Featured Design, fabrication, commissioning ​ aeSolutions can Partner with Siemens to provide a turnkey system from philosophy, fabrication, FAT, field installation of equipment, and SAT.

  • aeSolutions - Process Safety, Fired Equipment & Automation

    Improving industry by guiding our clients to increasingly resilient operations and safer communities. How We Can Help Our Story Engineering Company Integrating Process Safety, Automation & Fired Equipment Success Stories +25 Years Strong +40 Certified Experts +2000 Clients Served +600 Projects per Year Our Services Alarm Management Machinery Safety Migrations and Upgrades Process Safety Fired Equipment Project Management Combustible & Toxic Gas SIS Engineering Feature Stories Decoding SIS: Are You Doing What’s Necessary to Prevent Disasters? aeSolutions to Present at AIChE 2024 Spring Meeting and 20th Global Congress on Process Safety Mitigating Project Risks through Front-End Loading for Control System Migrations Industrial Process Safety and Automation Company aeSolutions Positions Itself For Aggressive Growth Headed Into 2024 aeSolutions Opens New Houston Office in Energy Corridor Challenges and Solutions in Handling Ammonia Safely Client Success Built With Trusted Expertise aeSolutions is an engineering consulting and systems integration company that provides industrial process safety and automation products and services. We specialize in helping industrial clients achieve their site’s risk management and operational excellence goals. Process Safety As a supplier of complete process safety management (PSM) solutions, we pride ourselves on providing engineers from industry with design, maintenance, operating, and process safety backgrounds. Our specialists understand how plants operate because they have actually worked in covered processes and facilities. Alarm Managem ent Our clients recognize the relationship between the process safety performance of their facilities and the implementation of effective alarm management techniques and alarm philosophy. Our alarm management services help clients improve the performance of their alarm systems and increase the situational awareness of their operators. Machinery Safety Clients who operate and maintain machinery and robotics list safety is a top priority. We help manufacturing facilities achieve safe machine operation through risk assessments, application of the hierarchy of control, and sensible safeguard design. Our scalable programs address client’s specific needs and the machinery lifecycle to provide tailored solutions aligned with international and United States’ standards. DCS/PLC Migrations and Upgrades aeSolutions can provide the system integration methodology, technical services, and resources to accomplish the objectives of your automation project. We work with you from project inception to final commissioning through a proven project delivery model integrating diverse hardware, software, and services from multiple vendors and stakeholders into a unified, integrated system. Safety Instrumen ted Systems aeSolutions has a unique process to design and implement ISA84/IEC 61511-compliant safety instrumented systems (SIS). We integrate our knowledge and experience in PHA/LOPA along with control system hardware and field instrumentation to ensure that Safety Instrumented Functions (SIFs) are clearly defined. We define, design, and document the safety functions to meet your safety and online reliability requirements for 61511 and regulatory compliance. Fired Equipment From up-front engineering to end-user compliance testing, aeSolutions has helped clients create and maintain safe, efficient fired equipment and associated processes. With our extensive engineering knowledge of the National Fire Protection Agency (NFPA) and other regulations, aeSolutions is uniquely qualified to advise on virtually all combustion-related codes and other hazard assessments. Combustible & Toxic Gas The aeSolutions Fire and Combustible & Toxic Gas Detection team deliver a unique blend of experience in philosophy, technology selection, and geographic/scenario-based modeling. Beginning with a Gas Detection Philosophy development or review and update, we design a system that is fit for purpose, cost-effective, and has a defined basis that can be updated as the plant evolves.

  • Sign Up for aeSolutions' Email Newsletter

    aeSolutions' Email Newsletter The latest online content from aeSolutions, an integrated lifecycle partner in process safety, automation and fired equipment, emailed straight to you every other month. ​ Read Past Month's aeSolutions March 2024: Integrating PHA LOPA Outputs into Effective SIS Engineering | Challenges and Solutions in Handling Ammonia Safely aeSolutions January 2024: Cost Justification for Replacement Projects | Hydrogen Manufacturing | FSA Stages aeSolutions October 2023: Hydrogen Releases Whitepaper | Efficient Process Hazard Analysis | Project Development Gives Chemical Plants an Edge aeSolutions August 2023: Don’t Dismiss Stage 4 of an FSA | PSM & RMP Consulting R egister to Receive Monthly Emails Sign Up Now By providing this information, you agree to the processing of your personal data as described in our Privacy Policy. Sign Up Today! Keep up with aeSolutions Industry articles, upcoming events, and new ideas. Examples include topics such as Regulatory Compliance with Fire and Gas, Alarm Rationalization Whitepapers, Videos on Systematic Failures and what that really means, taking credit for protection layers, understanding protection layers and risk layering, and gas detection front end loading project management. What is LOPA and Lopa safety? Random failure of operator error due to human factors. Expert Engineers in Process Safety Management Services answers these with a PHA LOPA audit. We also often feature content on Burner Management systems. Our team understands the market and vendors.

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