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Our Stories
A collection of our Blogs, Articles, and Whitepapers


Race-Ready Project Development Gives Chemical Plants an Edge - Chemical Processing
In the evolving world of chemical processing, companies face a formidable challenge as they strive to keep pace with ever-evolving industry demands, develop novel formulations and deliver innovative products to market. Meeting customer needs often requires adjustments to production processes, including new plants, facility expansions and equipment upgrades. The successful execution of such projects hinges upon comprehensive planning, particularly when it comes to evaluating p


A Look Back at 25 Years of Learning and Growing
By Ken O’Malley aeSolutions Founder and President Think back to 1998 when technology, as we know it by today’s standards, seemed to be in...


Process Safety Consulting: Enhancing Management Systems and Regulatory Compliance
PSM/RMP Program Development and Implementation can be overwhelming. In addition, many organizations require additional resources to support


aeSolutions Making a Difference
At aeSolutions, our commitment to charitable and volunteer work is a reflection of our core values, which are centered on being results-driven, inclusive, and relentless. We are dedicated to making a positive impact on the communities in which we operate, beyond our mission of creating safer communities through our engineering work. One of the ways we give back is through charitable organizations that align with these core values and our mission, where our team members engage


Don’t Dismiss Stage 4 of an SIS Functional Safety Assessment!
The 2nd edition of IEC 61511 now requires – by use of the word “shall” – that a Stage 4 Functional Safety Assessment (FSA) be conducted...


Industrial Process Safety and Automation Company aeSolutions Celebrates 25th Anniversary
Company to Continue to Focus on Employee Development and Recruitment and Growing Client Services as it Looks to the Future Greenville, SC...


aeSolutions' continued growth over 25 years
We are thrilled to celebrate aeSolutions' remarkable 25th anniversary, marking a quarter-century of providing exceptional consulting,...


What is a Dust Hazard Analysis (DHA)? | Pt. 5
A Dust Hazard Analysis or DHA is an important method to assess the risk posed by ignition of combustible dusts.


Top Mistake to Avoid in Machinery Functional Safety
In the machinery industry, a safety function is a control function that reduces the risk of injury, exposure to hazards, or harm to the...


Dust Hazards Pt. 4 – Dust Handling Safeguards
Following on from the first three aeSolutions blogs on the subject of combustible dust concerns, this blog provides another deep dive...


Machinery Safety – Is it a Safety Function?
Determining this is not always straightforward and requires a hazard assessment to identify safety functions (e.g., equipment, devices, ...


Project Life Cycle Process Safety Reviews
Care should be taken in the course of project lifecycles to ensure that the project aims are accomplished while also ensuring that process


Dust Hazards Pt. 3 – Dust Ignition Sources
By conducting a DHA with sufficient technical expertise involved to identify credible ignition sources and compare them to the relevant dust


Ten Fingers and Ten Toes: Applying Machinery Safety Principles in a Process Plant
When performing risk assessments on process equipment, are you reviewing machinery as well?


Using Small Data to Support Decision Making When LOPA Fails
Data is needed to confidently claim a parameter value, starting with an assumed or generic value, and periodically updating that value with


AIChE 2023 Spring Meeting and 19th Global Congress on Process Safety
Don Connolley, CSP, Process Safety Group Manager at aeSolutions, is Vice-Chair of the Center for Chemical Process Safety (CCPS) Internationa
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