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aeSolutions fire and gas detail design engineering services support moving industrial facilities from Risk to Resilience with complete design packages. Fire & Gas Detail Design Engineering Service Click Here to Chat With Our F&G Detail Design Experts Translating Fire and Gas Safety Concepts Into Complete, Executable Design Packages A fire and gas system is only as effective as the design details that guide installation, testing, and long-term operation. Incomplete documentation, unclear device placement, missing calculations, or poorly defined test requirements can create project delays, installation issues, compliance uncertainty, and performance gaps. aeSolutions develops practical, defensible fire and gas design packages that support safer implementation and move facilities from risk to resilience. Our Fire & Gas Detailed Design services help industrial facilities move from early system planning into clear, buildable engineering deliverables. Building on plume dispersion modeling, detector coverage modeling, and conceptual system design, detailed design defines the documentation, calculations, layouts, wiring, testing requirements, and system details needed to support implementation. Our Fire & Gas Detailed Design Engineering services include: Development of written narratives and sequence of operation documentation Creation of riser diagrams, floor plan layouts, and system architecture block diagrams Wiring plans, cable schedules, cable block diagrams, and field installation details Detector final placement, end device selection, I/O assignment, and panel design Design support for FM-approved fire and gas system applications Specification of NRTL-approved fire panels and NRTL-approved power supplies Turnkey in-house fabrication of FM-approved fire and gas panels and power supplies Battery calculations, voltage drop calculations, and other engineering design calculations Functional test plans, completion test forms, and FAT/SAT plans HMI screen requirements and control system interface documentation Manufacturer documentation to support installation, testing, operation, and maintenance aeSolutions works closely with your engineering, operations, safety, and project teams to develop fire and gas detailed design deliverables that are clear, complete, and aligned with facility needs. Whether supporting a new fire and gas system, system upgrade, or existing system improvement, our detailed design expertise helps reduce uncertainty, improve project execution, and support safer, more reliable fire and gas system performance. — DON'T JUST TAKE OUR WORD FOR IT — Evidence-Backed Results — Trusted By Industry Leaders — Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Learn More About aeSolutions — Let's Discuss Your F&G Detail Design Engineering Needs —

aeSolutions detail design services support moving industrial manufacturing facilities from Risk to Resilience by developing complete control system design documentation. Detail Design Services Click Here to Chat With Our Detail Design Experts Translating Project Concepts Into Complete, Executable Control System Designs aeSolutions provides Detail Design services to develop the comprehensive engineering deliverables required to move automation and control system projects into execution. Building on conceptual and preliminary engineering, this phase defines the specific configurations, documentation, and design details needed for implementation. With a well-developed design documentation, projects avoid inconsistencies, rework, and delays during later stages. aeSolutions works with clients to produce clear, complete design packages that support accurate implementation, effective coordination, and reliable system performance. Our Detail Design services include: Development of detailed control system design documentation Creation of system architecture drawings and network layouts Specification of control system components and configurations Coordination of system interfaces and integration requirements Preparation of documentation to support implementation and commissioning Alignment of design deliverables with project scope and requirements aeSolutions works closely with your engineering, operations, and project teams to ensure design deliverables are clear, consistent, and ready for execution. Whether supporting new installations or system upgrades, our detail design expertise helps reduce uncertainty, improve coordination, and supports a successful and resilient project delivery. — DON'T JUST TAKE OUR WORD FOR IT — Evidence-Backed Results — Trusted By Industry Leaders — Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Learn More About aeSolutions — Let's Discuss Your Detail Design Needs —

aeSolutions detector coverage modeling services support moving industrial facilities from Risk to Resilience by evaluating fire and gas detector placement. Detector Coverage Modeling Service Click Here to Chat With Our Detector Coverage Modeling Experts Evaluating Detector Placement to Strengthen Fire and Gas System Safety Detector placement plays a critical role in whether a fire and gas system can perform as intended. If detectors are poorly located or coverage gaps exist, facilities may have reduced visibility into hazardous conditions and increased uncertainty during a release event. aeSolutions team of experts are capable of assessing detector coverage, identifying potential gaps, and supporting a clearer path from risk to resilience. Our detector coverage modeling service helps industrial facilities evaluate how effectively their fire and gas detection systems monitor areas of concern. As part of a structured, lifecycle-based approach to fire and gas safety, detector coverage modeling supports more informed decisions around detector placement, system performance, and risk reduction. Our Detector Coverage Modeling services include: Evaluation of fire and gas detector placement and coverage effectiveness Modeling support for combustible gas, toxic gas, flame, and fire detection applications Assessment of existing detector layouts against defined coverage objectives Identification of potential coverage gaps or areas requiring further evaluation Support for detector placement decisions based on facility layout and hazard areas Review of how equipment, structures, and process areas may affect detection coverage Documentation of modeling assumptions, results, and recommendations Coordination with plume dispersion modeling and conceptual system design activities where appropriate aeSolutions works closely with your engineering, operations, and safety teams to evaluate detector coverage in a way that reflects real facility conditions and practical risk concerns. Whether supporting a new project, facility modification, or review of an existing fire and gas system, our expertise helps improve confidence in detector placement, reduce uncertainty, and support more defensible fire and gas safety decisions. — DON'T JUST TAKE OUR WORD FOR IT — Evidence-Backed Results — Trusted By Industry Leaders — Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Learn More About aeSolutions — Let's Discuss Your Detector Coverage Modeling Needs —

Our Corporate Social Responsibility (CSR) Policy is built on four pillars: Ethics, Compliance, Environmental Impact, and Charitable Support. Through our focus on Ethics, Compliance, Environmental Impact, and Charitable Support, aeSolutions contributes to the safety and resilience of our communities. In meeting our corporate social responsibilities, we strengthen these communities and set the stage for our continued success. Corporate Social Responsibility Policy aeSolutions is driven by our Mission: To improve industry by guiding our clients to increasingly resilient operations and safer communities. This requires recognizing that our success is linked to the success of our communities, and that we have a responsibility to act to strengthen those communities. 1/1 Our Corporate Social Responsibility (CSR) Policy is built on four pillars: Ethics, Compliance, Environmental Impact, and Charitable Support. Ethics aeSolutions’ success depends on its reputation, a reputation built on principles of personal integrity, fair dealing, and ethical conduct. We expect every employee to abide by certain rules of conduct, based on honesty, common sense, and fairness. These principals are, in turn, incorporated into our training and our internal policies and practices. Compliance aeSolutions will comply with the letter, spirit, and intent of all applicable laws and regulations. Its directors, officers, and employees are expected to conduct business in a principled manner and to refrain from illegal, dishonest, or unethical conduct. Additionally, we commit to providing compliance expertise to our clients and partners to enable them to sustainably own, operate and maintain their process facilities while meeting their legal and regulatory obligations. Sustainability Policy aeSolutions is committed to a sustainable future. We strive to make measurable, meaningful improvements in our business, building, and people operations to limit our environmental impact while incorporating sustainability practices throughout our organization, and inspiring and empowering our employees, clients, and partners to do the same. Environmental Impact aeSolutions strives to make measurable, meaningful improvements in our business operations to limit our environmental impact. Whether converting our facilities to energy-efficient lighting and HVAC systems or introducing recycling programs and eliminating single-use kitchen use products, we are aware that small changes can lead to significant impacts. Additionally, our consulting and engineering services help our clients minimize their use of raw materials and combustion fuels to meet their own energy management goals through the optimization of their combustion and process control systems. Charitable Support aeSolutions is committed to providing community support and charitable contributions that make a difference for our Team members, their families, our clients and the communities in which we live and work. We invest in community projects that deliver measurable results for sustainable improvements in the communities in which we have operating locations. aeSolutions focuses the majority of its charitable investments and volunteer efforts in the following areas of commitment: • Hunger Relief • Health and Human Services • Education • Military Over the years, our efforts have included providing financial support for high school robotics teams in South Carolina, organizing support for the Special Olympics by sponsoring Polar Plunge teams in Alaska, and holding food and toy drives in Texas. We also sponsor and promote employee volunteerism for local Red Cross blood drives, Meals on Wheels delivery of food to the homebound, and an annual United Way community day of service. Our Charitable Contributions Guidelines encourage employees to raise up causes that are meaningful for them, and we direct our efforts where our involvement will have an impact. Through our focus on Ethics, Compliance, Environmental Impact, and Charitable Support, aeSolutions contributes to the safety and resilience of our communities. In meeting our corporate social responsibilities, we strengthen these communities and set the stage for our continued success.

Advanced Process Control (APC) refers to a set of technologies and strategies used to optimize process performance beyond basic regulatory control. APC systems use predictive models and algorithms to adjust process variables, improving efficiency, quality, and reducing variability in complex industrial processes. Acronyms & Terms Glossary <- More Definitions Advanced Process Control (APC) Advanced Process Control (APC) refers to a set of technologies and strategies used to optimize process performance beyond basic regulatory control. APC systems use predictive models and algorithms to adjust process variables, improving efficiency, quality, and reducing variability in complex industrial processes. Our Services What Are Tomorrow's Leaders Learning From Us Today? A Lesson in Ethical Leadership Leaders face constant pressure to move fast and hit targets. The risk isn't a single bad decision, it's the small compromises that start to look reasonable. What are tomorrow's leaders learning from watching how we handle that pressure today? Whitepaper: The Courage to Intervene | Developing Ethical Leadership in the Next Generation of Process Safety Professionals As the process industries experience the “great shift change,” developing the next generation of leaders requires more than technical competence. It demands ethical courage and the ability to influence others to uphold process safety under pressure. This paper explores how ethical decision-making and leadership behaviors can be intentionally developed through structured case-based learning derived from real engineering failures. aeSolutions Recognized with 2026 CSIA Social Responsibility Award aeSolutions is proud to share that we were recognized with the 2026 Social Responsibility Award at the 2026 CSIA Awards, held during the Control System Integrators Association Conference in Baltimore, Maryland.

API 535 is a recommended practice developed by the American Petroleum Institute for the selection and/or evaluation of burners installed in fired heaters in general refinery services. Acronyms & Terms Glossary <- More Definitions API 535 API 535 is a recommended practice developed by the American Petroleum Institute for the selection and/or evaluation of burners installed in fired heaters in general refinery services. Our Services What Are Tomorrow's Leaders Learning From Us Today? A Lesson in Ethical Leadership Leaders face constant pressure to move fast and hit targets. The risk isn't a single bad decision, it's the small compromises that start to look reasonable. What are tomorrow's leaders learning from watching how we handle that pressure today? Whitepaper: The Courage to Intervene | Developing Ethical Leadership in the Next Generation of Process Safety Professionals As the process industries experience the “great shift change,” developing the next generation of leaders requires more than technical competence. It demands ethical courage and the ability to influence others to uphold process safety under pressure. This paper explores how ethical decision-making and leadership behaviors can be intentionally developed through structured case-based learning derived from real engineering failures. aeSolutions Recognized with 2026 CSIA Social Responsibility Award aeSolutions is proud to share that we were recognized with the 2026 Social Responsibility Award at the 2026 CSIA Awards, held during the Control System Integrators Association Conference in Baltimore, Maryland.

A system to identify, review, and approve all modifications to equipment, procedures, raw materials, and processing conditions other than replacement-in-kind, prior to implementation. Acronyms & Terms Glossary <- More Definitions Management of Change (MOC) A system to identify, review, and approve all modifications to equipment, procedures, raw materials, and processing conditions other than replacement-in-kind, prior to implementation. Our Services What Are Tomorrow's Leaders Learning From Us Today? A Lesson in Ethical Leadership Leaders face constant pressure to move fast and hit targets. The risk isn't a single bad decision, it's the small compromises that start to look reasonable. What are tomorrow's leaders learning from watching how we handle that pressure today? Whitepaper: The Courage to Intervene | Developing Ethical Leadership in the Next Generation of Process Safety Professionals As the process industries experience the “great shift change,” developing the next generation of leaders requires more than technical competence. It demands ethical courage and the ability to influence others to uphold process safety under pressure. This paper explores how ethical decision-making and leadership behaviors can be intentionally developed through structured case-based learning derived from real engineering failures. aeSolutions Recognized with 2026 CSIA Social Responsibility Award aeSolutions is proud to share that we were recognized with the 2026 Social Responsibility Award at the 2026 CSIA Awards, held during the Control System Integrators Association Conference in Baltimore, Maryland.

The latest online content put into a monthly email newsletter from aeSolutions, an integrated lifecycle partner in process safety, combustion / fired equipment and automation. aeSolutions' Email Newsletter The latest online content from aeSolutions, an integrated lifecycle partner in process safety, automation and fired equipment, emailed straight to you every other month. Past Month's Newsletters: aeSolutions July 2026: Case Study: Achieving a High-Risk Systems Overhaul on an Accelerated Schedule | How to Prevent the Most Common Industrial Alarm Management Issues | Scoping Your Industrial Project: Best Practices for Success aeSolutions June 2026: PHA Revalidations | 2026 CSIA Social Responsibility Award | 6 Strategies for Boiler Fuel Conversion Projects aeSolutions May 2026: PHA Recommendations Playbook Blog Series Pt. 3 | aeSolutions Designated Chemical Expert Within Siemens Solutions Partner Network | Control Systems Migrations Blog Series Pt. 7 aeSolutions June 2025: PHA Recommendations Playbook Blog Series | Chemical Processing Featured Article | New Case Study aeSolutions May 2025: Upcoming EPC 2025 Conference & Expo | PHA Revalidations | Coverage in Processing Magazine R egister to Receive Monthly Emails Sign Up Now By providing this information, you agree to the processing of your personal data as described in our Privacy Policy. Sign Up Today! Keep up with aeSolutions Industry articles, upcoming events, and new ideas. Examples include topics such as Regulatory Compliance with Fire and Gas, Alarm Rationalization Whitepapers, Videos on Systematic Failures and what that really means, taking credit for protection layers, understanding protection layers and risk layering, and gas detection front end loading project management. What is LOPA and Lopa safety? Random failure of operator error due to human factors. Expert Engineers in Process Safety Management Services answers these with a PHA LOPA audit. We also often feature content on Burner Management systems. Our team understands the market and vendors.

aeSolutions fire and gas installation and ongoing support services support moving industrial facilities from Risk to Resilience through installation, testing, and lifecycle support. Fire & Gas Installation & Ongoing Support Service Click Here to Chat With Our F&G Installation Support Experts Supporting Successful Installation, Start-Up, and Long-Term Fire & Gas System Performance Installation is a critical point in the fire and gas lifecycle. Even a well-designed system can face performance issues if devices are not installed correctly, testing is incomplete, or end users are not prepared to operate and maintain the system. aeSolutions helps clients manage this transition through installation support, commissioning assistance, testing, training, and ongoing lifecycle services that support a clearer path from risk to resilience. Our fire and gas system installation and ongoing support services help industrial facilities move from detailed design into safe, standards-compliant implementation. Our team supports clients with detailed planning, coordination, and field support to help ensure fire and gas systems are installed, tested, started up, and maintained in alignment with the approved design package. Our Fire & Gas System Installation and Ongoing Support services include: Construction Scope of Work (SOW) development for contractor bidding and installation planning Support interpreting the fire and gas system design package during installation Site Acceptance Testing (SAT) Installation and commissioning oversight Field device calibration support Start-up assistance NFPA 72 final sign-off Training to help end users operate and maintain new systems Ongoing lifecycle support Support for FM-approved systems, including NRTL-approved fire panels, power supplies, and proprietary supervisor stations aeSolutions works alongside your engineering, operations, construction, and maintenance teams to help ensure fire and gas systems are delivered on-spec, standards-compliant, and safe. Whether supporting a new installation, system upgrade, or ongoing lifecycle needs, our expertise helps improve implementation confidence, reduce uncertainty, and support safer, more reliable fire and gas system performance. — DON'T JUST TAKE OUR WORD FOR IT — Evidence-Backed Results — Trusted By Industry Leaders — Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Learn More About aeSolutions — Let's Discuss Your F&G Installation & Support Needs —

Cost-effective, safe solution for integrated Burner Management Systems (BMS) and Combustion Control Systems (CCS) uses. aeSolutions has been suppling safe and standards compliant panels for over 20 years. Jump to a Specific panel: Siemens BMS/CCS 1151 Siemens BMS/CCS 1300 Rockwell CMS 5500 aeSolutions' Custom Fabricated Panels Cost-effective, safe solution for integrated Burner Management Systems (BMS) and Combustion Control Systems (CCS) uses aeSolutions Panel Fabrication Shop 124 Woodruff Industrial Lane Greenville, SC 29607 See Our Shop: View on Youtube Panels: Siemens BMS/CCS 1151 Developed around the Siemens SIMATIC ET200S IM151 Safety PLC, the 1151-Series Combustion Management Solution offers a cost-effective, safe solution for integrated Burner Management Systems (BMS) and Combustion Control Systems (CCS) uses. With pre-configured software and a simple touchscreen HMI, the system is easy to install and to use. Our clients enjoy a number of benefits from this totally integrated solution. Features BMS is designed to meet FM 7605, IEC 61508, ISA/IEC 61511, ANSI/ISA 84.00.01, NFPA 85, NFPA 86, NFPA 87, API 556 and/or API 14C requirements for single-burner, dual-fuel combustion safeguard applications BMS is capable of meeting SIS requirements up to SIL 3 Advanced CCS firing logic is easily configured to implement a variety of fuel-saving optimization techniques that will reduce the cost of ownership while helping protect the safety of employees and the environment Interface capability to a wide variety of field sensors, analyzers, and valves Communication between combustion control systems or DCS via hardwired I/O, Profibus, Ethernet, or Modbus Designed to facilitate system functional testing HMI includes graphical display of unit operations including alarming, tuning, and diagnostic displays Master Fuel Trip (MFT) hand switch mounted on cabinet front with remote MFT option Touchscreen 10-inch HMI with automated local light-off (optional from a remote location) Preconfigured software, including customization for each application requirement Optional System Features Analog or discrete process instrumentation Free-standing or wall-mount cabinets Distributed I/O Classified area enclosure designs Local & remote alarm monitoring Fuel control valves Air damper controls Interfaces with remote I/O, VF drives, and motor controls using Profibus OPC server System Specifications CCS 1151 Processor: Siemens ET200S IM151-8 processors I/O: Siemens 131 DI Siemens 132 DO Siemens 134 AI Siemens 135 AO BMS 1151 Processor: Siemens ET200S IM151-8F processors I/O: Siemens 138-4FA DI Siemens 138-4FB DO GENERAL HMI: Siemens MP277 10” touchpad and/or Siemens distributed HMI solution. Larger screens available. Power Requirement: 120 Vac Cabinet: Painted 14 gauge steel; NEMA 12 is standard; size is application-dependent (NEMA 4 stainless steel or fiberglass optional) Area Classification: Class I, Division 2 Groups C, D Compliant With: NFPA 85, NFPA 86, NFPA 87, API 556, API 14C, ANSI/ISA 84.00.01-2004, IEC 61508, & ISA/IEC 61511 Siemens BMS/CCS 1300 Developed around the Siemens SIMATIC S7-300F Safety PLC, the 1300-Series Combustion Management Solution offers a cost-effective, safe solution for integrated Burner Management Systems (BMS) and Combustion Control Systems (CCS) uses. With pre-configured software and a simple touchscreen HMI, the system is easy to install and to use. Our customers enjoy a number of benefits from this totally integrated solution. Features BMS is designed to meet FM 7605, IEC 61508, ISA/IEC 61511, ANSI/ISA 84.00.01, NFPA 85, NFPA 86, NFPA 87, API 556 and/or API 14C requirements for single-burner, dual-fuel combustion safeguard applications BMS is capable of meeting SIS requirements up to SIL 3 Advanced CCS firing logic is easily configured to implement a variety of fuel-saving optimization techniques that will reduce the cost of ownership while helping protect the safety of employees and the environment Interface capability to a wide variety of field sensors, analyzers, and valves Communication between combustion control systems or DCS via hardwired I/O, Profibus, Ethernet, or Modbus Designed to facilitate system functional testing HMI includes graphical display of unit operations including alarming, tuning, and diagnostic displays Master Fuel Trip (MFT) hand switch mounted on cabinet front with remote MFT option Touchscreen HMI with automated local light-off (optional from a remote location) Preconfigured software, including customization for each application requirement Optional System Features Analog or discrete process instrumentation Free-standing or wall mount cabinets Redundant and/or distributed I/O Classified area enclosure designs Local & remote alarm monitoring Fuel control valves Air damper controls Interfaces with remote I/O, VF drives, and motor controls using profibus System Specifications CCS 1300 Processor: Siemens S7-300 processors I/O: Siemens SM321 DI Siemens SM322 DO Siemens SM332 AI Siemens SM332 AO BMS 1300 Processor: Siemens S7-300F processors I/O: Siemens SM326F DI Siemens SM326F DO Siemens SM336F AI GENERAL HMI: Siemens MP377 12″ or 15″ touchpad and/or Siemens distributed HMI solution. Larger screens available. Power Requirement: 120 Vac Cabinet: Painted 14 gauge steel; NEMA 12 is standard; size is application-dependent (NEMA 4 stainless steel or fiberglass optional) Area Classification: Class I, Division 2 Groups C, D Compliant With: NFPA 85, NFPA 86, NFPA 87, API 556, API 14C, ANSI/ISA 84.00.01-2004, IEC 61508, & ISA/IEC 61511 Rockwell CMS 5500 Developed around the Rockwell ControlLogix platform, the Combustion Management Systems (CMS) 5500 offers a cost effective, safe solution for an integrated Burner Management Systems (BMS) and Combustion Control Systems (CCS) package. With pre-configured software and a simple touchscreen HMI, the system is easy to install and use. The system is easily adaptable to accommodate many different equipment configurations and options. Features BMS is designed to meet FM 7605, IEC 61508, ISA/IEC 61511, ANSI/ISA 84.00.01, NFPA 85, NFPA 86, NFPA 87, API 556 and/or API 14C requirements for single burner, dual-fuel combustion safeguard applications Standard BMS is capable of meeting SIS requirements up to SIL 2 (SIL 3 option is available with GuardLogix) Advanced CCS firing logic is easily configured to implement a variety of fuel-saving optimization techniques that will reduce the cost of ownership while helping protect the safety of employees and the environment Interface capability to a wide variety of field sensors, analyzers, and valves Communication between combustion control systems or DCS via hardwired I/O, Profibus, Ethernet, or Modbus Designed to facilitate system functional testing Touchscreen HMI includes graphical displays for unit operations, automated light-off, first-out alarming, tuning, and diagnostics screens Master Fuel Trip (MFT) hand switch mounted on cabinet front with remote MFT option Preconfigured software, including customization for each application requirement Optional System Features SI-BMS™ and CCS implemented as independent protection layers for added safety Remote burner light-off and alarm monitoring Multiple burner, multiple fuel applications Analog or discrete process instrumentation Redundant processors Redundant and/or distributed I/O Free-standing or wall-mounted cabinets Classified area enclosure designs Interfaces with remote I/O, VF drives, and motor controls using Ethernet, ControlNet, DeviceNet, HART or serial communications protocols Unit Operations aeSolutions has experience in applying advanced burner management and combustion controls to the following typical unit operations: Boilers TEG reboilers Glycol heaters Process heaters Furnaces and kilns Incinerators and thermal oxidizers Other process and utility fired heaters System Specifications Processor: Rockwell ControlLogix 1756-L6X series processors I/O: 120 VAC or 24 VDC digital I/O, 0-20 mA, 4-20 mA, 0-5 VDC, 0-10 VDC, +10 VDC analog I/O Diagnostic I/O cards (optional) HMI: PanelView Plus 6 series Power Req.: 120 VAC Cabinet: Painted 14 gauge steel; NEMA 12 is standard; enclosure size is application-dependent (NEMA 4 and NEMA 4X stainless steel or fiberglass optional) Area Class.: Class I, Division 2 Groups C, D Compliant With: NFPA 85, NFPA 86, NFPA 87, API 556, API 14C, ANSI/ISA 84.00.01-2004, IEC 61508, & ISA/IEC 61511 Certifications: FM-Approved SIL 2 SI-BMS BMW/CCS 1151 BMS/CCS 1300 CMS 5500 Looking for Fire and Gas panels? FGS 1400 MK II Industrial designed system, SIL 3-capable logic solver, scalable to large I/O count. Download datasheet FGS 1300 FM-approved for lower I/O count applications. Class I Division 2 area classification status. Download datasheet PS 1400 20 / 50 / 100 / 150 Power supplies that meet NFPA 72 requirements. The power you need, when you need it. Download datasheet : PS 1400 20A - PS 1400 50A - PS 1400 100A PS 1400-20-DIV2 Battery set FM-listed for Class I Division 2 areas. Rugged and reliable. Download datasheet

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aeSolutions plume dispersion modeling services support moving industrial facilities from Risk to Resilience by evaluating hazardous gas release behavior. Plume Dispersion Modeling Service Click Here to Chat With Our Plume Dispersion Modeling Experts Understanding Gas Release Behavior to Inform Fire and Gas Safety Decisions Gas behavior is influenced by site layout, release characteristics, ventilation patterns, equipment placement, and environmental conditions. Without modeling, facilities may rely on assumptions that do not fully reflect how a gas plume could travel during an actual release. aeSolutions helps clients use scenario-based modeling to identify potential exposure areas, evaluate dispersion behavior, and support a clearer path from risk to resilience. aeSolutions' Plume Dispersion Modeling services help industrial facilities better understand how hazardous gas releases may move through their operating environment. As part of a structured, lifecycle-based approach to fire and gas safety, plume dispersion modeling supports front-end risk evaluation, detector placement decisions, and informed system planning. Our Plume Dispersion Modeling services include: Scenario-based modeling of potential hazardous gas release events Evaluation of plume behavior based on release characteristics and site conditions Assessment of how buildings, equipment, ventilation, and environmental factors may influence gas movement Modeling support to inform fire and gas detector placement strategies Identification of areas where gas may accumulate, migrate, or create exposure concerns Documentation of modeling assumptions, scenarios, and results Support for early-stage fire and gas safety planning and decision-making Coordination with detector coverage modeling and conceptual system design activities where appropriate aeSolutions works closely with your engineering, operations, and safety teams to develop plume dispersion modeling inputs that reflect real facility conditions and practical risk concerns. Whether supporting a new project, facility modification, or review of an existing fire and gas system, our expertise helps improve visibility into potential release behavior, reduce uncertainty, and support more defensible fire and gas safety decisions. — DON'T JUST TAKE OUR WORD FOR IT — Evidence-Backed Results — Trusted By Industry Leaders — Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Chemical Manufacturing Energy & Power Generation Hydrogen Production & Processing Battery Materials & Minerals Processing Ag Chem Utilities & Critical Infrastructure Specialty Chemicals & Advanced Materials Renewable Fuels & Bioenergy Pharmaceutical & Life Sciences Manufacturing Petrochemicals & Hydrocarbon Processing Metals & Mining Processing Oil & Gas Production & Processing Learn More About aeSolutions — Let's Discuss Your Plume Dispersion Modeling Needs —